Materials · a draft

What the work is made of.

Marble flour, white cement, lime, pigment, brass, the stone of Texas: what each one does, how it goes in, and where it comes from. Any of them can be asked for on a project.

Materials76
Families10
Start withThe result
TestedOn a sample first

Start with the result

A face as smooth as a river stone.Fine fill, flow and a dense paste · Marble flour · Superplasticizer · Metakaolin
White that stays white.White cement, white pozzolan, a breathing repellent · White portland · Metakaolin · Silane/siloxane
Colour that goes all the way through.Pigment by weight of cement, never over 10% · Iron oxides · Earth pigments
Water that beads.Soap on lime, repellent on stone and concrete · Black soap · Silane/siloxane
A floor that shines without a coating.Harden, cut, then burnish · Lithium densifier · Diamond tooling · Guard and burnish
A wall like the inside of a shell.Polished lime closed with soap · Tadelakt · Black soap · Wax
Stone showing through like a creek bed.Hold the paste soft, wash it off · Surface retarder · River pebble · Marble chips
A basin that holds water without a liner.Waterproof from within, then prove it · Crystalline waterproofer · Silica fume · Fish-safe coating
A bowl two people can lift.Thin shell, glass and polymer · AR glass fibre · Acrylic polymer · Silica sand
No hairlines at the corners.Less shrinkage, slower drying · Shrinkage reducer · Wet curing · PVA fibre
No pinholes in the face.Let the air out · Defoamer · Vibration · Form release
Light in the floor when the sun comes round.Shell and glass, ground flush · Mother of pearl · Recycled glass · Diamond tooling
A gold line in the stone.Metal set first, ground with the floor · Brass inlay · Divider strips · Diamond tooling
A wall that ages like an old mission.Thin coats of lime and earth · Limewash · Lime putty · Earth pigments
Green on the spout, as if it had always run.Choose the age on the first day · Copper spouts · Patinas · Wax
Stone that belongs to this ground.Quarried within a day's drive · Lueders · Cordova Cream · Cordova Shell
§ I · 7 items

Fines and fillers

The stone inside the surface. Ground fine, it closes a face and takes a polish.

Marble flour325 mesh · calcium carbonate
What
Marble ground to flour. The stone in polished lime.
Seen
A closed, cool-white surface that takes a trowel polish.
Source
Lancaster Lime Works Ultra Fine Marble Dust, 325 mesh (2 lb, 50 lb, 1 gal; $15.00-$80.00 across sizes). LimeWorks.us Marble Dust (1 qt, 1 gal, 50 lb; $7.00-$55.00). Texas: Alcas Marble Imports, San Antonio (directory listing only; price not stated).
Use
Tadelakt is high-calcium lime and fine marble dust (Lancaster). Marmorino: two coats, the first up to about 0.5 mm (Vasari). A putty-to-marble ratio: not stated by any maker read.
Never
Acid cleaners.
Care
Fine dust. Mask. Check the bag's sheet for quartz.

Pairs with Lime putty · Tadelakt · Black soap · White portland cement

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Marble sandcoarse dust · pool mix
What
Graded marble sand, coarser than flour.
Seen
Body and grain in a white plaster; the look of a honed basin.
Source
Lancaster Lime Works Coarse Marble Dust ($8.00-$39.00), Pool Mix ($8.00-$44.00), ImerBack Super Fine ($8.00-$27.00); sample sizes to 100 lb bags. LimeWorks.us Marble Medium ($7.00-$55.00).
Use
Coarse grade in body coats, fine in the finish. Pool plaster is white cement, marble dust and water. Ratio: not stated.
Never
Acid cleaners.
Care
Dust.

Pairs with White portland cement · Lime putty · Marble flour

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Whitinglimestone flour
What
Ground limestone or chalk. The same mineral as marble flour, softer and less bright.
Seen
A quieter white filler; bulks a limewash or a face mix.
Source
Armadillo Clay & Supplies, Austin: Calcium Carbonate (Whiting), $2.30-$4.60, pack sizes not shown.
Use
Rate: not stated. Treat as marble flour and test.
Never
Acid cleaners.
Care
Dust.

Pairs with Lime putty · Limewash

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Silica flour200 · 325 mesh quartz
What
Quartz ground to flour. Fills between the cement grains.
Seen
Sharp arrises and a dense, glassy cast face.
Source
Armadillo Clay & Supplies, Austin: Silica 200 mesh ($5.80-$11.60), Silica 325 mesh ($7.00-$14.00), pack sizes not shown.
Use
Rate: not stated in the sources read.
Never
Use marble flour instead wherever it will do the job.
Care
Respirable crystalline silica. Never handle dry in open shop air. Fitted respirator, wet clean-up.

Pairs with White portland cement · Silica fume · Superplasticizer

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Silica sandgraded · 40-50 mesh
What
Washed, graded quartz sand.
Seen
The even fine grain of a GFRC face or a sand-finished cast.
Source
Fishstone Premium Silica Sand, 40-50 mesh (50 lb, $16.50).
Use
GFRC: sand to cement 1:1 to 1.5:1 by weight (Fishstone). NHL mortar: 1 lime to 2 1/2 mason's sand by volume (Lancaster).
Care
Silica dust when dry.

Pairs with AR glass fibre · Acrylic polymer · Natural hydraulic lime

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Kaolinchina clay
What
White china clay. A filler, and the raw stuff metakaolin is burned from.
Seen
A soft, matte, chalky body in clay-lime finishes and paints.
Source
Armadillo Clay & Supplies, Austin: #6 Tile Kaolin ($4.80-$9.60), Helmer Kaolin 325 ($5.80-$11.60), Grolleg (sold out, $12.10-$24.20).
Use
Rate in lime or cement: not stated.
Never
Do not mistake it for metakaolin.
Care
Dust; clays can carry quartz.

Pairs with Lime putty · Limewash

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Pumice finesvolcanic glass
What
Volcanic glass ground fine. Abrasive and slow pozzolan in one.
Seen
A gentle rubbing abrasive for honing; a fine that reacts slowly with lime.
Source
Armadillo Clay & Supplies, Austin: Pumice ($7.20-$14.40). The Pumice Store (Hess Pumice, Idaho): filler grades, price not stated.
Use
In portland mixes as a pozzolan: 15-20% replacement of the cement (The Pumice Store). In lime work: not stated.
Care
Dust.

Pairs with Hydrated lime · Natural hydraulic lime · Lime putty

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§ II · 5 items

Binders

What holds. White for colour, lime for breath.

White portland cementASTM C150 · Type I
What
Portland cement from low-iron raw materials.
Seen
A true white ground: clean colour, bright terrazzo, pale cast stone.
Source
Royal White Cement, Houston (92.6 lb bag, super sack, bulk; price not stated). Lehigh White Cement, plants at Waco, TX and York, PA (Type I, III, II/V; price not stated). Quikrete 94 lb at Home Depot (search copy; price not read).
Use
The cement in any mix. Pigment is dosed against its weight, never over 10% (ASTM C979; Earth Pigments).
Never
Grey fly ash and grey silica fume, which grey it (trade knowledge).
Care
Caustic when wet; cement dust.

Pairs with Metakaolin · Marble flour · Iron oxide pigments · Marble and limestone chips

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Natural hydraulic limeNHL 2 · 3.5 · 5
What
Lime burned from limestone with clay in it. Sets with water, then hardens on in air. The number is the strength class.
Seen
Soft, breathing mortar and stucco with the depth of old work.
Source
LimeWorks.us Saint-Astier NHL 2, 3.5, 5 (1 qt, 1 gal, 55 lb; $8.00-$72.00). Lancaster Lime Works Secil NHL (16 oz, 55 lb, 1 gal; $15.00-$48.00; $4 off a bag for 10-39, $8 off for 40). No Texas dealer found.
Use
NHL 2 soft pointing and plaster; 3.5 brick, stone and stucco; 5 copings and lime concrete (LimeWorks.us). 1 NHL to 2 1/2 mason's sand by volume (Lancaster); LimeWorks.us uses 1:2 or 1:2.5. The two sellers disagree on NHL 3.5 for stucco.
Never
Portland cement added on site unless the maker says so (trade knowledge).
Care
Caustic. Goggles and gloves.

Pairs with Silica sand · Hair for lime · Natural earth pigments · Limewash

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Lime puttyaged · high calcium
What
Slaked lime kept wet. Sets only by taking carbon dioxide from the air.
Seen
The creamiest lime: fine joints, polished plaster, limewash.
Source
Lancaster Lime Works Lime Putty ($15.00-$105.00, sizes not shown). No Texas dealer found.
Use
Putty is about one third water by volume; work pigment against the rest. Limewash: 1 quart water per 1 kg putty (Earth Pigments). Putty to sand or marble dust: not stated.
Never
Frost, and fast drying in the first two to three days (Earth Pigments).
Care
Caustic. Eye protection always.

Pairs with Marble flour · Marble sand · Natural earth pigments · Black soap

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Hydrated limeType S · Type N
What
Dry slaked lime in a bag. Type S is ready to use; Type N needs soaking.
Seen
Fatter, stickier mortar that bonds to stone and sheds water at the joint.
Source
Austin White Lime Company, Austin (bulk only; price not stated). Oldcastle Amerimix Hydrated Lime Type S (50 lb; price behind a login). LimeWorks.us Carmeuse High Calcium Lime ($35.00).
Use
Mortar by volume, cement:lime:sand: Type N 1:1:6, Type S 1:1/2:4 1/2, Type O 1:2:9 (ASTM C270, read as search copy). Type N dolomitic needs a 24-hour soak. Limewash: 6 quarts water per 1 kg lime (Earth Pigments).
Care
Caustic dust.

Pairs with White portland cement · Silica sand · Limewash

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Calcium aluminate cementrapid · acid tolerant
What
Cement of calcium aluminates, not calcium silicates.
Seen
Fast strength; a surface that stands mild acid and constant water.
Source
Royal White Cement, Houston (94 lb bag, super sack, bulk; price not stated).
Use
Listed for rapid repair, refractory work, mild-acid and continuous-water exposure (Royal White). Proportions: not stated.
Never
Portland cement and lime in an untested blend; it can flash-set (trade knowledge).
Care
Caustic; cement dust.
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§ III · 15 items

Pozzolans, admixtures, polymers and fibres

Small additions that change the whole: flow without water, strength without bulk.

Metakaolinwhite pozzolan
What
Kaolin calcined into a white, highly reactive pozzolan.
Seen
A whiter, denser, tighter face; less white bloom; crisper detail.
Source
Fishstone Metakaolin, white (PowerPozz): 5 lb, 50 lb; $76.50 on the product page, $32.00-$2,750.00 on the list.
Use
5-15% of total cementitious (Fishstone).
Care
Fine dust.

Pairs with White portland cement · Superplasticizer · AR glass fibre

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Silica fumewhite · microsilica
What
Amorphous silica about one hundredth the size of a cement grain.
Seen
Very dense, hard, water-tight concrete.
Source
Fishstone Silica Fume, White (10 lb, 50 lb; $34.00-$78.50).
Use
5-10% cement replacement by weight (Fishstone).
Never
Grey fume in white work.
Care
Very fine dust. Respirator.

Pairs with Superplasticizer · Crystalline waterproofer

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Fly ashbulk pozzolan
What
Fine ash from coal power plants.
Seen
A smoother pour with less heat and bleed; slower early strength; greys or buffs the colour.
Source
Eco Material Technologies (South Jordan, UT; bulk from terminals; price not stated). In practice, through the ready-mix plant.
Use
Replacement rate: not stated on the supplier's page.
Never
White work.
Care
Dust.

Pairs with Superplasticizer

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Pumice pozzolannatural · 325 mesh
What
Natural volcanic glass ground fine.
Seen
Tighter, longer-lived concrete; the maker claims it holds down alkali-silica reaction.
Source
The Pumice Store (Hess Pumice, Idaho): Densifer325, 1 lb to 45 lb; 'Regular price $6.90', size not tied; marked sold out.
Use
15-20% replacement of portland (The Pumice Store).
Care
Dust.

Pairs with Recycled glass · White portland cement · Hydrated lime

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Glass pozzolanground recycled glass
What
Finely ground recycled glass sold as a pozzolan.
Seen
A pale pozzolan for white and coloured work.
Source
Fishstone Bottle-Pozz (40 lb bag, $42.25).
Use
Rate: not stated.
Care
Dust.

Pairs with White portland cement

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Superplasticizerhigh-range water reducer
What
ASTM C494 Type F admixture. Lets a stiff, strong mix flow.
Seen
Fewer voids, sharper face, fine detail filled.
Source
Fritz-Pak, Mesquite, TX: Supercizer 5 (1.75 lb water-soluble bag; $294.00, unit not stated), Supercizer PCE ($510.00, unit not stated). Fishstone Optimum 380 (1, 5, 55 gal; $68.00-$2,960.00).
Use
Optimum 380: 20 fl oz per 100 lb cementitious, settled by trial batch (Fishstone). Supercizer 5: up to 25% less water; rate not on its page.
Never
Add each admixture separately, never pre-blended (Fritz-Pak).
Care
Read the sheet.

Pairs with Metakaolin · Silica fume · AR glass fibre

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Shrinkage reducerSRA
What
Liquid that lowers the surface tension of the pore water, so the paste shrinks less as it dries.
Seen
Fewer hairline cracks and less curl in thin, rich casts.
Source
Fishstone SRA-101 (1, 5, 55 gal; $78.00-$3,800.00).
Use
10-30 oz per 100 lb of cement; up to 50% less ultimate shrinkage, depending on the cement (Fishstone).
Care
Read the sheet.

Pairs with AR glass fibre · Acrylic polymer · Wet curing

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Air entrainerfreeze protection
What
Surfactant that leaves microscopic bubbles in the paste.
Seen
Concrete that survives freezing; creamier to place; costs some strength.
Source
Fritz-Pak, Mesquite, TX: Air Plus ($240.00, unit not stated).
Use
Raises air by 0.5% at the job (Fritz-Pak). Dosage: not stated.
Never
Hard-trowelled and polished faces, GFRC face coats (trade knowledge).
Care
Read the sheet.
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Crystalline waterprooferintegral · in the mix
What
Powder admixture that grows crystals in the pores when water arrives.
Seen
A basin or wall that holds water from within the concrete.
Source
Xypex Admix C-500 (pails, bags, soluble bags; through dealers; price not stated). Kryton KIM (price not stated).
Use
Xypex C-500: 2-3% by weight of cement; no-fines grade 1-1.5%; not under 10 nor over 20 lb per cubic yard (Xypex data, search copy).
Care
Caustic powder.

Pairs with Silica fume · Slag cement · Fish-safe coating

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Acrylic polymerGFRC · 51% solids
What
All-acrylic co-polymer dispersion for GFRC.
Seen
A thin shell that cures hard without a week under wet blankets; a tougher, less absorbent face.
Source
Smooth-On Forton VF-774 (5 gal pail 40 lb; price not shown), through Reynolds Advanced Materials, Dallas. Fishstone KongKrete Liquid (40 lb and up; $65.00-$5,980.00).
Use
10-20% polymer to cement, basis not stated (Fishstone). Smooth-On: see its technical bulletin.
Care
Read the sheet.

Pairs with AR glass fibre · Silica sand · Superplasticizer · Urethane mould rubber

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AR glass fibrealkali resistant · 13-19 mm
What
Alkali-resistant glass, at least 17% zirconia, chopped; also as a net.
Seen
Thin, light, strong panels and bowls: a fountain basin two people can lift.
Source
Fishstone AR Glass Fibers (1.5 lb, 44 lb; $183.50 on the product page, $17.50-$7,912.52 on the list). AR Glass Net ($2.60-$320.00).
Use
Premix 2-4%, spray-up 3-5%, by weight of cement (Fishstone fibre page). Its GFRC page says 3-5% by weight of total mix. The two disagree; settle it on a panel.
Never
Ordinary E-glass, which cement destroys (trade knowledge).
Care
Itchy fibre. Mask and sleeves.

Pairs with Acrylic polymer · Silica sand · Superplasticizer

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§ IV · 8 items

Colour

Colour that is part of the body, not a coat on it.

Iron oxide pigmentsintegral · lightfast
What
Synthetic iron oxides: reds, yellows, blacks, browns. The standard colour for cement and lime.
Seen
Colour in the body, so a chip or a worn edge is the same colour underneath.
Source
Armadillo Clay & Supplies, Austin (black $20.00-$40.00; red $9.60-$19.20; yellow $17.32-$34.64). Direct Colors (1 lb $14.95, 5 lb $29.95, 10 lb $59.00, 25 lb $145.00). Davis Colors and Solomon/Brickform through dealers.
Use
1, 3, 5 or 7 lb per 94 lb sack of cement, 1.1-7.4% (Direct Colors). Never over 10% of the cement's weight (ASTM C979). In lime plaster 3-15% of the dry lime (Earth Pigments).
Never
Added water after mixing; it changes the colour (Earth Pigments).
Care
Dust; it stains everything.

Pairs with White portland cement · Titanium white · Silane/siloxane repellent

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Integral colour, pastedispersed oxide
What
The same oxides dispersed in a paste.
Seen
The same colour, with cleaner dosing and no streaks of dry powder.
Source
Direct Colors ColorBlast Pro paste: 2 lb $69.95; 44 lb $250.00 (red), $265.00 (black), $650.00 (blue).
Use
1, 3, 5 or 7 lb per sack for most colours; 1/2 to 2 lb per sack for carbon black and blue (Direct Colors).
Care
Stains.

Pairs with White portland cement · Superplasticizer

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Natural earth pigmentsochre · sienna · umber
What
Iron-bearing clays, raw or burnt.
Seen
Softer, broken colour with the look of old plaster.
Source
The Earth Pigments Company (for example Burgundy Hematite USA, $6.80-$126.50). Lancaster Lime Works lime-proof pigments ($15.00-$95.00; boxed set of 11 at 8 oz, $135.00).
Use
Lime plaster: 3-20% of the dry lime. Limewash from putty: up to 25% in a wash, 50% in a patina coat. Cement: never over 10% (Earth Pigments).
Care
Dust.

Pairs with Lime putty · Limewash · Natural hydraulic lime · Wax

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Titanium whitetitanium dioxide
What
The opaque white pigment.
Seen
Lifts white cement to paper white; makes pastels.
Source
The Earth Pigments Company Titanium White ($8.30-$209.00). Direct Colors White 205 (1 lb $19.95, 5 lb $45.00, 10 lb $79.50, 25 lb $159.50). Lancaster Lime Works ($15.00-$110.00).
Use
Inside the same 10% ceiling by weight of cement.
Care
Dust.

Pairs with White portland cement · Marble flour

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Ultramarine bluetest outdoors first
What
Synthetic sodium aluminium sulfosilicate. A clear warm blue that no oxide gives.
Seen
Blue in lime and plaster.
Source
The Earth Pigments Company Ultramarine Blue (75 g, 500 g, 1 kg, 5 kg; $8.80-$352.00).
Use
Called lime stable in high-alkaline coatings and listed for plasters and cements (Earth Pigments). Maximum: not stated. Its limits in outdoor concrete are trade knowledge I could not put a page to.
Never
Acid stain, acid wash, muriatic cleaning.
Care
Dust.

Pairs with Lime putty · Limewash

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Chromium green and cobalt bluepermanent green · blue
What
Chromium oxide green and cobalt blue: the permanent green and blue for cement.
Seen
Greens and blues that hold outdoors.
Source
Armadillo Clay & Supplies, Austin: Chrome Oxide ($19.20-$72.00). Direct Colors Green 204 (1 lb $19.95, 5 lb $79.50, 10 lb $120.00, 25 lb $249.50). Davis Colors lists a cobalt blue.
Use
Same 10% ceiling by weight of cement.
Care
Dust.

Pairs with White portland cement

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Acid stainreactive · cured concrete
What
Metal salts in dilute acid that react with the lime in cured concrete.
Seen
Mottled, translucent, stone-like colour that cannot peel.
Source
Direct Colors EverStain (1 gal, $79.95; 5 gal contractor system, $579.95). Kemiko Stone Tone, 10 colours (1 gal; price not stated).
Use
About 200 sq ft per gallon (Direct Colors). Kemiko: usually cut 1:1 water to stain; more water, lighter. Stain first, densifier after.
Never
Curing compounds and sealers on the slab; marble and limestone aggregate; ultramarine; brass inlay.
Care
Acid. Goggles, gloves, air.

Pairs with Wax · Food-safe sealer

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Silicate stainmineral · potassium silicate
What
Potassium silicate with mineral pigment. It turns to stone in the surface instead of filming.
Seen
Flat mineral colour on concrete, stone and lime that breathes and does not peel.
Source
LimeWorks.us Ecologic Colorwash Stain ($45.00-$700.00). KEIM Concretal-Lasur (US price not found).
Use
Colorwash can be thinned up to 99% with Waterglass (LimeWorks). KEIM Lasur: 3 parts Dilution to 1 part Lasur (a UK seller, search copy).
Never
Painted, sealed or gypsum surfaces.
Care
Alkaline. Eye protection; cover glass and metal.

Pairs with Potassium silicate · Silicate paint

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§ V · 6 items

Aggregates and exposed finishes

What shows when the skin is taken back.

Marble and limestone chipsterrazzo sizes #0-#7
What
Crushed, washed stone graded by number.
Seen
The stone in terrazzo and in a ground or washed cast face.
Source
Terrazzo & Marble Supply, Wheeling, IL (by quote; no Texas branch). Texas: Cactus Canyon Quarries, named in one trade article; a West Texas listing 'starting from $438.75 /ton' (search copy).
Use
#1 and #2 standard, #3 to #7 Venetian; at least 70% chip at the surface (T&M). A federal patch procedure: 2 parts chips to 1 part portland cement (search copy). The NTMA guide governs new work; not read.
Never
Acid stain and acid wash.
Care
Grinding dust.

Pairs with White portland cement · Divider strips · Diamond tooling · Iron oxide pigments

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River pebbleseeded · exposed
What
Rounded river rock and pebble.
Seen
A washed face like a creek bed; smooth under a bare foot.
Source
I-10 Building Materials, San Antonio (river rock, bulk aggregates; price not stated).
Use
Seeded by hand into the fresh surface, floated in, then exposed. Rates in print differ: about 1 lb per sq ft (a seeding patent) and at least 3 lb per sq ft for glass (Concrete Decor); both search copy.
Care
Quartz pebble makes silica dust when cut.

Pairs with Surface retarder · Acid wash and sandblast · Silane/siloxane repellent

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Recycled glassterrazzo sizes 0-3
What
Crushed, tumbled recycled glass.
Seen
Colour and light in the floor; it glints wet in a basin.
Source
American Specialty Glass, North Salt Lake, UT (Dark Blue Size 0 $5.29-$133.00; Black Size 0 $5.97-$150.00). Fishstone Glass ($3.50-$6.50 per lb).
Use
Seed at least 3 lb per sq ft for full cover (Concrete Decor, search copy), or use as terrazzo chip. A pozzolan in the mix guards against alkali reaction (trade knowledge).
Never
Bare feet until it is ground flush; a buyer found 'tumbled' glass still sharp.
Care
Sharp.

Pairs with Pumice pozzolan · Metakaolin · Diamond tooling

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Mother of pearlcrushed shell
What
Crushed shell for the face mix.
Seen
Small flashes of iridescence when the face is ground.
Source
Fishstone Mother of Pearl Aggregate ($6.50 per lb; $6.00 each for 5 or more).
Use
Rate: not stated.
Never
Acid.
Care
Dust when ground.

Pairs with Diamond tooling · White portland cement

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Surface retarder12 etch depths
What
Water-based film on fresh concrete, or on the form, that keeps the surface paste soft.
Seen
Even, chosen exposure of the stone, from a sand finish to deep pebble.
Source
Brickform Select-Etch (1, 5, 55, 270 gal; price not stated; Texas dealers through its locator). Altus In-Form Retarders for the form face.
Use
250-300 sq ft per gallon; wash off with water and a stiff broom 5-12 hours later (Brickform). Another maker: about 200 sq ft per gallon, 4-24 hours (search copy). The two differ; follow the pail.
Care
Read the sheet.

Pairs with River pebble · Marble and limestone chips · Acid wash and sandblast

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Acid wash and sandblast10% muriatic
What
Dilute acid, or a buffered etch, to take cement haze off exposed stone. Blasting does it dry.
Seen
Clean stone with the grey film gone; a fine sand texture on a cast face.
Source
Brickform E-Etch and Neutra Clean (price not stated).
Use
10% muriatic acid in water, rinsed after 5-10 minutes (a retarder maker's sheet, search copy).
Never
Marble, limestone, shell, ultramarine, metal inlay.
Care
Acid into water, never the reverse. Blasting concrete, or blasting with sand, makes respirable silica.

Pairs with Surface retarder · Silane/siloxane repellent

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§ VI · 6 items

Polishing and hardening

A shine that is the stone itself, not a film.

Lithium silicate densifierhardener
What
Lithium silicate in water. Reacts with free lime in the concrete to make more binder in the surface.
Seen
A harder, tighter, dust-free surface that takes a polish and keeps it.
Source
The Concrete Protector Polishing Lithify 2000 (1 gal, $62.04; chemistry not stated on the page). Prosoco Consolideck LS through dealers (price not read).
Use
Consolideck LS: 500-1,000 sq ft per gallon by one seller, 400-800 for LS/CS by another (search copy). Applied around the 200 to 400 grit steps; after 80 grit on soft concrete.
Never
Acid stain goes on first. Take up the excess before it dries white.
Care
Alkaline; slippery when wet.

Pairs with Diamond tooling · Guard and burnish

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Sodium silicate densifierthe original
What
Sodium silicate, the first densifier.
Seen
The same hardening for less money and more labour.
Source
Curecrete Ashford Formula (through reps; price not stated). Armadillo Clay & Supplies, Austin: raw Sodium Silicate ($5.90-$23.52), not a formulated floor densifier.
Use
Flooded on and scrubbed until it gels, then flushed; used early, between 80 and 150 grit (Concrete Decor, search copy). Coverage: not stated.
Never
Residue: it sets white and has to be ground off.
Care
Alkaline.

Pairs with Diamond tooling

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Potassium silicatewaterglass · consolidant
What
Potassium silicate binder.
Seen
Friable stone, brick and lime plaster bound solid; the primer under silicate paint.
Source
LimeWorks.us Ecologic Waterglass (1 qt, 1 gal, 5 gal; $65.00-$385.00).
Use
240 sq ft per gallon. The maker says not for floors, wood, metal or gypsum (LimeWorks).
Never
Floors under wear.
Care
Alkaline. Cover glass.

Pairs with Silicate paint · Silicate stain

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Colloidal silica densifierno salt left behind
What
Reactive colloidal silica: fine silica particles, not a dissolved silicate.
Seen
The same hardening with no alkaline salt left on the surface.
Source
Brickform DAY2 Densifier (price not stated; Texas dealers through its locator).
Use
Coverage: not stated on Brickform's page.
Care
Read the sheet.

Pairs with Diamond tooling

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Diamond toolingmetal bond · resin bond
What
Diamond abrasives in a metal bond to cut, then a resin bond to polish.
Seen
Anything from flat and matte to a wet-look shine, by choice of the last grit.
Source
The Concrete Protector, Lima, OH: Diamond Logo 16# $92.29; 120# $96.79; 399# $89.61.
Use
Metal 50 or 70, then 100 or 120; change to resin one grit back; skip nothing. Satin stops at 400. True polish 800 and up. High polish 1,500-3,000 (trade sources, search copy).
Care
Dry grinding throws respirable silica. Grind wet or shrouded.

Pairs with Lithium silicate densifier · Marble and limestone chips · Brass inlay

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Guard and burnishno film
What
A thin lithium-silicate guard worked in with a high-speed burnisher.
Seen
Deeper gloss and stain resistance with no film to peel.
Source
Prosoco Consolideck LSGuard through dealers (1 gal; price not read).
Use
2,000-3,000 sq ft per gallon (Prosoco data sheet, search copy).
Care
Read the sheet.

Pairs with Lithium silicate densifier · Diamond tooling

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§ VII · 9 items

Sealing and finishing

The last hand: what keeps water out and lets the work breathe.

Silane/siloxane repellentpenetrating · breathes
What
A water repellent that lines the pores instead of filming the face.
Seen
Water beads and runs off; the stone or concrete looks unchanged.
Source
Prosoco Sure Klean Weather Seal Siloxane PD (1, 5, 55 gal; distributors only; price not shown). LimeWorks.us Ecologic Siloxane Water Repellent ($105.00-$615.00).
Use
50-200 sq ft per gallon; bridges cracks to 0.02 inch; up to ten years claimed (Prosoco).
Never
Anything meant to bond later, such as limewash or silicate paint (trade knowledge).
Care
Read the sheet.

Pairs with Lueders limestone · Cordova Cream · River pebble · Iron oxide pigments

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Tadelaktpolished lime · soaped
What
Moroccan polished lime: high-calcium lime and fine marble dust, pressed with a stone and closed with black soap.
Seen
A seamless, soft-shining, water-shedding skin for basins, niches and wet walls.
Source
Lancaster Lime Works Tadelakt (1 gal, 5 gal; $55.00-$190.00). No Texas dealer found.
Use
Over a lime scratch coat. Soap goes on while the plaster is still damp; polish with the stone. Thickness and coverage: not stated. 'Always do a mock-up' (Lancaster).
Never
Acid cleaners and detergents.
Care
Caustic until cured.

Pairs with Black soap · Marble flour · Lime putty · Natural earth pigments · Wax

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MarmorinoVenetian lime plaster
What
Lime, powdered marble and crushed limestone.
Seen
A stone-like wall, matte or burnished to a marble shine.
Source
Vasari Marmorino (2 gal from $160.00; 5 gal wet mix from $320.00). Vasari Carrera (1 qt from $45.00; 5 gal from $300.00).
Use
Two coats at least, the first up to about 0.5 mm, 24 hours between; burnish with the trowel edge at clay dryness. 5 gal covers 100-120 sq ft in two coats (Vasari).
Care
Caustic until cured.

Pairs with Wax · Natural earth pigments · Marble flour

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Black soapolive oil · for tadelakt
What
Soft soap of olive oil and olive paste. It joins the lime and makes a second skin.
Seen
Polished lime that sheds water.
Source
Lancaster Lime Works Black Soap (8 oz, 16 oz; $14.00-$24.00).
Use
2 tablespoons in 4 1/2 cups of water. Optional: 1 heaping tablespoon of carnauba flakes, brought to a boil (Lancaster).
Never
Detergent 'soaps'; it must be true olive soap.

Pairs with Tadelakt · Wax

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Limewashputty + water + earth
What
Lime putty thinned with water, with or without pigment.
Seen
A chalky, moving, mineral white or colour that soaks into masonry and wears with grace.
Source
Made, from lime putty or bag lime. Or Romabio Classico Limewash (1, 2.5, 15 L; price not shown), Lancaster Plastrum Limewash ($14.00-$245.00), LimeWorks.us Ecologic LimeWash ($18.00-$500.00).
Use
1 quart water per 1 kg putty, or 6 quarts per 1 kg bag lime; five thin coats outside, three or fewer inside; mist in heat (Earth Pigments). Romabio: thin 50-100% with water.
Never
Sealed or repellent-treated surfaces, concrete floors, drywall, paint (Romabio).
Care
Caustic. Goggles; it splashes.

Pairs with Lime putty · Natural earth pigments · Natural hydraulic lime · Cordova Cream

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Waxcarnauba · beeswax
What
Hard plant wax and soft beeswax polishes.
Seen
A low, hand-rubbed lustre on polished plaster and honed concrete; deeper colour.
Source
Vasari Wax ($48.00; size and make-up not stated). Carnauba flakes and beeswax on their own: no supplier confirmed.
Use
With black soap: 1 heaping tablespoon of carnauba flakes (Lancaster). Pigmented wax: 3-5 parts paste wax to 1 part pigment (Earth Pigments).
Never
Standing water; wax is a finish, not a liner (trade knowledge).
Care
Solvent waxes: air.

Pairs with Tadelakt · Marmorino · Patinas · Copper spouts

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Silicate paintpotassium silicate · flat
What
Mineral paint that bonds chemically to masonry instead of filming.
Seen
Dead-flat mineral colour that becomes part of the wall.
Source
LimeWorks.us Ecologic Potassium Silicate Paint (1 qt, 1 gal, 5 gal; $45.00-$700.00).
Use
300-320 sq ft per gallon; one or two coats; mineral surfaces only; old latex must come off; work between 41 and 113 F (LimeWorks).
Never
Wood, metal, gypsum, painted surfaces.
Care
Alkaline. Cover glass.

Pairs with Potassium silicate · Silicate stain

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Food-safe sealerurethane-acrylic · two part
What
Two-part water-based sealer for concrete tables and rims.
Seen
A surface that shrugs off wine, oil and lemon.
Source
Fishstone U-SEAL (1 qt kit, 1 gal kit; $105.00-$360.00).
Use
400-600 sq ft per gallon; 'food safe after full cure', five to seven days (Fishstone).
Care
Read the sheet.

Pairs with Metakaolin · AR glass fibre

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Fish-safe coatingpond epoxy
What
Non-toxic two-part epoxy for ponds and fountains.
Seen
A lined basin, in a colour, safe for fish and plants.
Source
Pond Armor Pond Shield: 1.5 qt kit $89.95; 1.5 gal kit $359.80; 3 gal kit $719.60.
Use
At 10 mils: 60 sq ft from the 1.5 qt kit, 240 from the 1.5 gal, 480 from the 3 gal (Pond Armor).
Never
Fish in new, unflushed concrete or lime, which leach alkali (trade knowledge).
Care
Epoxy: gloves, air.

Pairs with Crystalline waterproofer

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§ VIII · 7 items

Casting aids

The form decides the face.

Form releasereactive · thin film
What
A release that reacts chemically with the paste at the form face.
Seen
A clean, unstained cast face with few bug holes.
Source
Cresset Crete-Lease 880-VOC-Xtra and water-based 20-VOC-Xtra (price not stated). Smooth-On AquaCon or In & Out II for urethane rubber.
Use
A thin film. The aerosol for rubber and latex moulds covers about 1,000 sq ft a can (Cresset). Liquid coverage: not stated.
Never
Crete-Lease 880 on expanded-polystyrene liners (Cresset).
Care
Read the sheet.

Pairs with Melamine forms · Urethane mould rubber · Form liners

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Form linerspattern in the form
What
Plastic or urethane sheets cast with a pattern.
Seen
Board grain, flutes, ribs or a custom relief in the face of a wall.
Source
Spec Formliners, Santa Ana, CA (300+ patterns; search copy). Brickform step and form liners. No Texas maker found.
Use
Fixed in the form, coated with release, stripped. No rate.

Pairs with Form release · Vibration

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Melamine formssmooth form face
What
Particle board faced with melamine: the usual table and form face for precast.
Seen
A glass-smooth, satin cast face straight from the form.
Source
Any lumber yard. Not priced today.
Use
Seams sealed with silicone, a light coat of release (trade knowledge). No rate.
Care
Saw dust.

Pairs with Form release · Urethane mould rubber

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Urethane mould rubberShore 40A · 1:1
What
Two-part pourable urethane rubber.
Seen
Undercuts, carved detail and exact repeats from one master.
Source
Smooth-On VytaFlex 40 (trial 2 lb; 1 gal kit 16 lb; 5 gal kit 80 lb; price not shown), through Reynolds Advanced Materials, Dallas.
Use
1 part A to 1 part B by volume; 30-minute pot life; 16-hour cure at 73 F; release with AquaCon or In & Out II (Smooth-On).
Care
Isocyanate. Gloves and air; the maker says industrial use only.

Pairs with Form release · Acrylic polymer · Iron oxide pigments

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Vibrationtable · form · pencil
What
Vibrators that shake entrapped air out of the cast.
Seen
A dense face with few bug holes and sharp arrises.
Source
Vibco (site did not answer today; not confirmed).
Use
No rate. Too much separates a fluid mix (trade knowledge).
Care
Noise; hand-arm vibration.

Pairs with Defoamer · Superplasticizer

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Curing compoundASTM C309 membrane
What
A sprayed membrane that holds the mix water in.
Seen
A stronger, less dusty surface.
Source
Cresset Crete-Trete 309-VOC Cure & Seal, Super-Trete 110-VOC, Crete-Trete 400 (price not stated).
Use
309-VOC: 400 sq ft per gallon to cure. 110-VOC: 200. Crete-Trete 400: 200-300 (Cresset).
Never
Under acid stain, densifier, silicate paint or limewash; the film blocks them (trade knowledge).
Care
Read the sheet.
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Wet curingwater · burlap · seven days
What
Keeping the piece wet under burlap, blankets or plastic.
Seen
The best surface there is: hard, dense, even.
Source
Made. Water, burlap, plastic sheet.
Use
Seven days is the GFRC wet cure the acrylic polymer is sold to replace (Smooth-On). Lime: mist each coat in heat; the first two to three days decide the carbonation; never let it freeze (Earth Pigments).
Never
Plastic lying on a coloured face, which mottles it (trade knowledge).

Pairs with Shrinkage reducer · White portland cement · Lime putty · Natural hydraulic lime

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§ IX · 5 items

Metal and inlay

Lines and edges in brass, zinc and bronze.

Divider stripszinc · aluminium
What
Thin metal strips set on edge in a terrazzo or cast floor.
Seen
Fine silver lines that draw the pattern and give the floor a place to move.
Source
Terrazzo & Marble Supply (zinc alloy, aluminium, plastic; by quote). National Metal Shapes (by quote).
Use
Set to the pattern before the pour, ground flush with the floor. Gauges and depths: not stated on the pages read.
Never
Aluminium in wet cement (trade knowledge).
Care
Sharp edges.

Pairs with Marble and limestone chips · Diamond tooling · White portland cement

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Brass inlayflat bar · sheet
What
Brass flat bar, strip or sheet cut to shape.
Seen
A gold line or figure in the floor or the face of a basin.
Source
Metal Supermarkets San Antonio (East): brass flat bar and sheet, cut to size (price not shown).
Use
Set like a divider strip or bedded in a chase, then ground and polished with the surface. No rate.
Never
Acid stain and muriatic wash (trade knowledge).
Care
Metal dust when ground.

Pairs with Diamond tooling · Wax · Patinas

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Bronzecast · bar
What
Copper alloy, cast or as bar.
Seen
Plaques, letters and edges that go brown, then green, and outlast the stone.
Source
Metal Supermarkets San Antonio (East): bronze flat bar (price not shown). Coldspring runs a bronze foundry for memorials.
Use
Cast by a foundry or cut from bar. No rate.

Pairs with Patinas · Wax · Texas granite

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Copper spoutshand made
What
Hand-made copper, brass and bronze spouts and scuppers.
Seen
The line of the falling water, and its sound.
Source
Black Oak Foundry, Atoka, OK: Courtyard Spout Small $195.00-$266.00; Large $362.00-$457.00; Droop Spout Small $195.00-$266.00.
Use
A courtyard spout stands about 10 inches off the wall on a 1/2 inch brass thread, or 16 inches on 3/4 inch (Black Oak Foundry). Flow: not stated.
Never
Pale limestone under the drip, which copper stains green (trade knowledge).

Pairs with Patinas · Wax · Lueders limestone

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Patinasbrown · black · green · blue
What
Solutions that colour copper, brass and bronze.
Seen
The age of the metal chosen on the first day, not the tenth year.
Source
Sculpt Nouveau, Escondido, CA: Traditional Black, Green, Blue patinas (8 oz, $16.00); Traditional Brown (8 oz, $11.00).
Use
Hot or cold application is in the maker's instructions, not on the listing read. Then wax or clear coat.
Care
Acids and metal salts. Gloves, goggles, air.

Pairs with Wax · Copper spouts · Bronze · Brass inlay

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§ X · 8 items

Stone of the region

What the work stands on, and beside: the stone of Texas.

Lueders limestonebuff · grey · dense
What
Dense, fine-grained limestone from the quarries at Lueders, near Abilene.
Seen
Flat, quiet, hard paving and coping that reads as one plane.
Source
Continental Cut Stone, Florence, TX (by quote). Mezger Enterprises, Lampasas, TX: Frisco Buff Lueders, Avoca Charcoal Lueders (by quote).
Use
Paving, treads, coping, wall caps, cladding, bench blocks. About 6,000-7,000 psi, low absorption. The charcoal is not recommended outdoors; it lightens (Continental Cut Stone).
Never
Acid cleaners.
Care
Cut wet.

Pairs with Silane/siloxane repellent · Natural hydraulic lime · Copper spouts

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Cordova CreamHill Country limestone
What
Cream, fine-grained limestone from the top of the Edwards formation, quarried at Liberty Hill.
Seen
The warm cream of Texas civic buildings. Carves and tools well.
Source
Continental Cut Stone, Florence, TX (by quote). Texas Quarries (Acme Brick): blocks to fabricators. Mezger Enterprises, Lampasas, TX.
Use
Blocks, slabs, cut stone, veneer. About 6-8 feet of cream lies over about 4 feet of shell in the quarry (Stone World, search copy). Strength: not stated.
Never
Acid cleaners.
Care
Cut wet.

Pairs with Natural hydraulic lime · Hydrated lime · Limewash · Silane/siloxane repellent

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Cordova Shellfossil shellstone
What
The fossil-shell bed under the cream: open, pitted, full of shell casts.
Seen
Texture the hand goes to; shadow in a raking light.
Source
Continental Cut Stone, Florence, TX (by quote). Mezger Enterprises, Lampasas, TX: Texas Shellstone (by quote).
Use
Same quarry as the cream. Properties: not stated on the pages read.
Never
Acid cleaners.
Care
Cut wet.

Pairs with Natural hydraulic lime · Hydrated lime · Limewash

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Texas Pearlone name, two stones
What
Coldspring lists Texas Pearl among its granites. A directory lists it among TexaStone's limestones, but TexaStone's own site does not show it.
Seen
Not described on the pages read.
Source
Coldspring (granite; by quote). TexaStone Quarries, Garden City, TX (limestone; directory listing only).
Use
Ask each company for a sample and the quarry before the name goes into a proposal.
Care
Granite: silica. Cut wet.

Pairs with Bronze · Lueders limestone

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Hill Country creamchopped · builders' stone
What
The yard name for cream to buff Hill Country limestone sold chopped or sawn. Not one quarry.
Seen
The local wall: cream blocks with soft edges.
Source
I-10 Building Materials, San Antonio (stone types, flagstone, masonry supplies; price not shown).
Use
Laid in mortar; a lime-rich mortar suits it. A published price per ton: not found.
Never
Acid cleaners.
Care
Cut wet.

Pairs with Hydrated lime · Natural hydraulic lime · Limewash

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West Texas limestonesHadrian · Permian Sea Coral
What
TexaStone's Permian limestones: Cedar Hill Cream, Hadrian, Permian Sea Coral, TexaStone Pink.
Seen
Off-white to pink stone with shell and coral in it; Hadrian takes a polish.
Source
TexaStone Quarries, Garden City, TX (by quote).
Use
Hadrian tested at 133.73 lb per cubic foot, absorption 7.79, 2,927 psi (TexaStone).
Never
Acid cleaners.
Care
Cut wet.

Pairs with Silane/siloxane repellent · Natural hydraulic lime

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Texas graniteSunset Red · Texas Pink
What
The coarse pink-red granite of the Llano uplift: the stone of the State Capitol.
Seen
The hardest, most lasting thing in the palette: memorial bases, steps, curbs.
Source
Coldspring: Sunset Red (by quote).
Use
Quarried at Granite Mountain by Marble Falls since 1882 (Stone World and Wikipedia, search copy). No rate.
Care
High in crystalline silica. Cut wet.

Pairs with Bronze · Lueders limestone

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Texas sandstoneflagstone · no quarry confirmed
What
Texas produces some dimension sandstone, but no working quarry was found by name.
Seen
Flagstone in warm browns and reds.
Source
I-10 Building Materials, San Antonio: flagstone (origin and price not stated).
Use
A San Antonio yard listing describes its flagstone as coming from Oklahoma, Texas and Mexico (search copy).
Care
Sandstone is silica. Cut wet.

Pairs with Silica sand · Natural hydraulic lime

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A draft of October 13, 2026. The proportions and rates are the makers’ and the trade’s own, named beside each number; none has been tried by Noon yet, and each is tested on a sample panel before it goes into work. Prices are as read that day.

Materials
What the work is made of
Prepared by
NOONDesign ☉ Build ☉ Systems
Issue
09.2026
Studio
San AntonioAustin · By commission anywhere
Sheet
F
Design ☉ Build ☉ SystemsSan AntonioAustinBy commission anywhereHablamos español